Mounting Brackets
Gas Spring Mounting Brackets & Gas Strut Mounting Brackets for Reliable Installation
The performance of a gas spring depends not only on the quality of the gas spring itself but also on the mounting system that supports it.
Gas spring mounting brackets provide secure attachment points that allow the gas spring to operate smoothly while maintaining the correct installation geometry. Depending on regional terminology, these products are also referred to as gas strut mounting brackets, gas spring brackets, gas strut brackets or mounting brackets for gas springs.
At Newtone Gas Springs, we manufacture a comprehensive range of mounting brackets designed to work with our gas springs across a wide variety of industrial and OEM applications. Whether supporting machine covers, access panels, electrical enclosures, medical equipment, furniture or heavy industrial machinery, selecting the correct bracket is essential for achieving reliable performance and long service life.
Although often considered a simple accessory, the mounting bracket plays a critical role in the overall motion control system. It influences installation angle, operating geometry, load distribution and the smooth movement of the gas spring throughout its entire stroke. A correctly selected bracket not only simplifies installation but also helps maximise the efficiency and service life of the complete assembly.
Our gas spring mounting brackets and gas strut mounting brackets are available in a wide range of configurations to suit different installation requirements. From standard ball stud brackets and side mounting brackets to custom-engineered solutions for specialised OEM equipment, we help manufacturers select mounting hardware that matches both the application and the gas spring.
Whether you require a standard mounting bracket or a custom-designed solution, our engineering team can recommend the most suitable bracket based on your gas spring dimensions, installation space and operating requirements.
What Are Gas Spring Mounting Brackets?
A gas spring mounting bracket is a mechanical component that securely connects a gas spring to the equipment it supports. The bracket provides a stable mounting point while allowing the gas spring to pivot naturally during extension and compression. Proper bracket selection ensures smooth movement, correct alignment and dependable operation throughout the service life of the gas spring.
Also known as gas strut mounting brackets, gas spring brackets or gas strut brackets, these components are available in numerous styles and dimensions to accommodate different mounting angles, installation spaces and load requirements. Selecting the appropriate bracket is just as important as selecting the correct gas spring, as both components work together to create a reliable and efficient motion control system.
Why Are Gas Spring Mounting Brackets So Important?
A gas spring mounting bracket does far more than simply secure a gas spring to the equipment. It directly influences the installation geometry, operating angle, load distribution and overall movement of the complete motion control system. Even a high-quality gas spring may not perform correctly if it is installed using an unsuitable mounting bracket or positioned at an incorrect angle.
Whether referred to as a gas spring mounting bracket, gas strut mounting bracket, gas spring bracket or gas strut bracket, the purpose remains the same: to provide a strong, reliable pivot point while allowing the gas spring to move freely throughout its full stroke.
Correct bracket selection contributes to smoother movement, reduced side loading, improved operating efficiency and longer service life. It also helps ensure that the gas spring delivers its designed force throughout the opening and closing cycle without introducing unnecessary stress into the system.
How Mounting Geometry Affects Gas Spring Performance
The performance of a gas spring is determined not only by its extension force but also by its installation geometry. The position of the mounting brackets influences leverage, opening force, closing force and the amount of effort required by the operator throughout the movement.
Properly positioned gas spring mounting brackets allow the gas spring to follow its natural arc of movement while minimising bending loads on the piston rod. Incorrect bracket placement may increase friction, create unnecessary side loading and reduce both operating comfort and product life.
| Correct Mounting Geometry | Poor Mounting Geometry |
|---|---|
| Smooth and controlled movement. | Increased friction during operation. |
| Even load distribution. | Higher side loads on the piston rod. |
| Maximum gas spring efficiency. | Reduced lifting performance. |
| Longer service life. | Accelerated wear of components. |
| Comfortable opening and closing. | Higher operating effort. |
Common Types of Gas Spring Mounting Brackets
Different applications require different mounting solutions. The bracket design should always match the movement of the application, the available installation space and the selected end fitting. Below are some of the most commonly used mounting bracket types for gas springs and gas struts.
| Bracket Type | Typical Use |
|---|---|
| Ball Stud Brackets | One of the most widely used solutions, allowing the gas spring to pivot naturally during movement. |
| Side Mount Brackets | Suitable where installation space is limited or side mounting is required. |
| Angle Brackets | Used when the gas spring must be mounted at a specific installation angle. |
| Flat Mount Brackets | Provide a compact mounting solution for doors, covers and access panels. |
| Clevis Brackets | Commonly used where a fork connection provides the preferred mounting arrangement. |
| Custom OEM Brackets | Engineered specifically for unique industrial applications and specialised equipment. |
Choosing the Right Gas Spring Mounting Bracket
Selecting the correct gas spring mounting bracket is essential for achieving reliable movement, proper load distribution and maximum service life. The bracket should always be selected together with the gas spring, taking into account the installation geometry, available space and operating conditions rather than being treated as a separate component.
Whether you are installing a standard gas spring or a stainless steel gas spring, the mounting brackets should provide adequate strength, correct alignment and sufficient freedom of movement throughout the complete operating cycle. Proper bracket selection helps reduce unnecessary loads on both the gas spring and the surrounding structure while improving long-term reliability.
Factors to Consider When Selecting a Mounting Bracket
| Selection Factor | Engineering Consideration |
|---|---|
| Gas Spring Type | Select a bracket that matches the dimensions and mounting style of the gas spring or gas strut. |
| Installation Geometry | Bracket location directly influences leverage, opening characteristics and overall movement. |
| Load Direction | The bracket should support the expected loads without introducing excessive side forces. |
| Mounting Surface | Ensure the supporting structure provides sufficient rigidity and secure fastening. |
| Operating Environment | Indoor, outdoor, marine and corrosive environments require different material selections. |
| Maintenance Accessibility | The bracket should allow easy installation, inspection and future replacement if required. |
Standard Steel or Stainless Steel Mounting Brackets?
The operating environment plays a major role when selecting mounting brackets. For indoor industrial equipment operating under normal conditions, standard steel mounting brackets often provide an effective and economical solution. However, applications exposed to moisture, saltwater, chemicals, frequent washing or outdoor weather conditions typically require enhanced corrosion resistance.
For these demanding environments, stainless steel gas spring mounting brackets offer significantly improved durability while maintaining the same reliable mounting performance. When combined with stainless steel gas springs, they create a complete corrosion-resistant motion control system suitable for marine equipment, food processing machinery, medical devices, outdoor cabinets and other applications where long-term corrosion protection is essential.
| Standard Steel Brackets | Stainless Steel Brackets |
|---|---|
| Suitable for general indoor industrial applications. | Designed for corrosive, humid and outdoor environments. |
| Economical solution for standard operating conditions. | Superior corrosion resistance and extended service life. |
| Commonly used with standard gas springs. | Ideal when paired with stainless steel gas springs. |
| Suitable for dry operating environments. | Recommended for marine, food, medical and outdoor applications. |
Installation Guidelines for Gas Spring Mounting Brackets
Correct installation is just as important as selecting the right gas spring mounting bracket. Even a high-quality gas spring and properly engineered bracket may not perform as intended if the mounting positions or installation angles are incorrect. Careful planning during installation helps ensure smooth operation, consistent force distribution and long-term reliability.
Whether installing gas spring mounting brackets, gas strut mounting brackets or custom OEM mounting hardware, the complete motion control system should be considered. The mounting brackets, gas spring and end fittings should work together as a single engineered assembly rather than as separate components.
Best Practices for Installation
| Recommendation | Reason |
|---|---|
| Use the correct mounting angle. | Helps the gas spring deliver smooth and efficient movement throughout the stroke. |
| Ensure proper bracket alignment. | Reduces side loading and unnecessary stress on the piston rod. |
| Select compatible end fittings. | Provides secure articulation and natural pivoting during operation. |
| Mount to a rigid structure. | Prevents deformation and maintains accurate installation geometry. |
| Check full movement before final tightening. | Confirms that the gas spring moves freely without interference. |
| Follow the recommended installation orientation. | Helps maximise service life and overall operating performance. |
Common Installation Mistakes
One of the most common installation errors is positioning the mounting brackets without considering the operating arc of the gas spring. This can introduce excessive side loading, reduce lifting efficiency and shorten the service life of both the gas spring and the mounting hardware.
Another frequent mistake is selecting brackets or end fittings that do not match the application’s movement requirements. Every component within the mounting system should work together to allow free articulation while maintaining secure attachment throughout the operating cycle.
Successful installation involves balancing the gas spring force, bracket position, mounting angle and end fitting selection as a complete engineering solution. Considering these elements together helps improve operator comfort, reduce component wear and achieve more consistent long-term performance. For applications operating in corrosive environments, we also recommend combining stainless steel mounting brackets with stainless steel gas springs, creating a fully corrosion-resistant assembly suitable for marine, food processing, medical and outdoor applications where durability is a key requirement.
Custom Gas Spring Mounting Brackets for OEM Manufacturers
Every application has unique installation requirements. While standard gas spring mounting brackets are suitable for many projects, OEM manufacturers often require customised bracket solutions that match the exact geometry, load conditions and available installation space of their equipment. At Newtone Gas Springs, we develop both standard and custom mounting brackets designed to integrate seamlessly with the complete gas spring system.
Whether the project involves gas spring mounting brackets, gas strut mounting brackets, heavy-duty industrial brackets or stainless steel mounting brackets, our engineering team evaluates the complete application before recommending the most appropriate solution. This ensures that the brackets, gas spring and mounting hardware work together as a reliable motion control system.
Engineering Support from Design to Production
Selecting the right mounting bracket involves much more than choosing a fixing point. Bracket geometry directly affects leverage, operating angle, movement characteristics and long-term durability. During the design process, our engineers evaluate the complete assembly, including the gas spring, end fittings, mounting brackets and surrounding structure to ensure optimum performance.
Customers can provide CAD models, technical drawings, photographs or prototype assemblies for evaluation. Even when only basic dimensional information is available, our engineering team can often recommend an effective bracket configuration that simplifies installation while improving reliability.
Customisation Options
To accommodate different applications and installation environments, Newtone offers a wide range of customisation possibilities for gas spring mounting brackets.
| Customisation Option | Description |
|---|---|
| Bracket Configuration | Ball stud, side mount, angle, flat, clevis and application-specific bracket designs. |
| Material Selection | Available in carbon steel or stainless steel mounting brackets for corrosion-resistant applications. |
| Surface Finish | Various finishes are available to suit indoor, outdoor and demanding industrial environments. |
| Mounting Hole Pattern | Configured to match customer equipment and installation requirements. |
| Thread Size and Hardware | Compatible with different gas spring sizes and mounting systems. |
| OEM Identification | Customer-specific markings, labels and part numbers can be incorporated where required. |
Stainless Steel Mounting Brackets for Corrosive Environments
Applications operating in marine environments, food processing facilities, medical equipment or outdoor installations often require corrosion-resistant mounting solutions. In these cases, stainless steel mounting brackets provide enhanced durability and long-term reliability when combined with stainless steel gas springs.
Using corrosion-resistant brackets together with stainless steel gas springs creates a complete motion control system capable of performing reliably in environments where moisture, chemicals or frequent cleaning procedures would quickly affect conventional steel components.
Whether your project requires prototype quantities or large-scale OEM production, Newtone supports every stage of product development. Our engineering team works closely with customers to ensure that each mounting bracket not only fits the application but also contributes to reliable movement, safe operation and long-term equipment performance.
Maintenance, Inspection and Long-Term Performance
Although gas spring mounting brackets are simple mechanical components, they play a critical role in the long-term performance and safety of the complete motion control system. Regular inspection of the brackets, mounting hardware and fixing points helps maintain proper alignment while reducing unnecessary stress on the gas spring and surrounding structure.
Whether using gas spring mounting brackets, gas strut mounting brackets or stainless steel mounting brackets, periodic visual inspection is recommended, particularly in applications operating under high loads, frequent movement or demanding environmental conditions.
Routine Inspection Checklist
| Inspection Item | Recommendation |
|---|---|
| Mounting Bolts | Check that all fasteners remain secure and correctly tightened. |
| Bracket Condition | Inspect for signs of deformation, excessive wear or mechanical damage. |
| Corrosion | Look for corrosion, particularly in outdoor or aggressive operating environments. |
| Pivot Points | Verify that the gas spring can articulate freely without binding or excessive movement. |
| End Fittings | Ensure that ball sockets, eyelets, clevises and other end fittings remain securely attached and operate correctly. |
| Overall Alignment | Confirm that the mounting geometry has not changed due to structural movement or equipment wear. |
Replacing Mounting Brackets
If a mounting bracket becomes damaged, excessively worn or corroded, replacement should be carried out promptly. Continuing to operate a gas spring with a damaged bracket may affect installation geometry, increase side loading and reduce the service life of both the bracket and the gas spring.
Whenever a replacement bracket is required, the new component should match the original mounting dimensions, articulation requirements and load capacity. If the application has changed since the original installation, reviewing the complete mounting arrangement may provide an opportunity to improve overall system performance.
Maintaining Stainless Steel Mounting Brackets
Stainless steel mounting brackets are designed for applications exposed to moisture, chemicals, saltwater and outdoor weather conditions. While they offer excellent corrosion resistance, routine cleaning remains beneficial, particularly in marine and food processing environments where contaminants may accumulate over time.
When used together with stainless steel gas springs, corrosion-resistant mounting brackets help create a durable motion control system requiring minimal maintenance while providing reliable long-term performance.
Frequently Asked Questions About Gas Spring Mounting Brackets
What are gas spring mounting brackets?
Gas spring mounting brackets are mechanical components used to securely attach a gas spring to the equipment it supports. They provide stable mounting points while allowing the gas spring to pivot naturally throughout its operating stroke.
Are gas spring mounting brackets and gas strut mounting brackets the same?
Yes. The terms gas spring mounting brackets and gas strut mounting brackets describe the same type of mounting hardware. The terminology varies depending on the country or industry, but both refer to brackets designed to install and support gas springs or gas struts.
Why is selecting the correct mounting bracket important?
The mounting bracket directly affects the installation geometry, operating angle and overall performance of the gas spring. Choosing the correct bracket helps ensure smooth movement, proper load distribution and a longer service life for the complete motion control system.
Which types of gas spring mounting brackets are available?
Common bracket styles include ball stud brackets, side mounting brackets, angle brackets, flat mounting brackets, clevis brackets and custom-designed OEM brackets. The most suitable type depends on the installation geometry, available space and application requirements.
Can I use the same mounting bracket for different gas springs?
Not always. Bracket compatibility depends on the gas spring dimensions, mounting configuration, load conditions and installation geometry. Selecting brackets specifically matched to the gas spring helps ensure reliable operation and safe performance.
Are stainless steel mounting brackets available?
Yes. Stainless steel mounting brackets are available for applications exposed to moisture, saltwater, chemicals or outdoor weather conditions. They are commonly used together with stainless steel gas springs to create a complete corrosion-resistant motion control system.
Can mounting brackets be customised?
Yes. Mounting brackets can be customised in terms of dimensions, mounting hole patterns, materials, surface finishes and overall geometry to suit OEM equipment and specialised industrial applications.
How do I choose the correct mounting bracket?
The correct bracket should be selected by considering the gas spring size, installation geometry, operating angle, available mounting space, load direction and environmental conditions. Evaluating the complete system generally provides the best long-term performance.
Do gas spring mounting brackets require maintenance?
Mounting brackets require very little maintenance. Periodic inspection of the brackets, fasteners, pivot points and mounting hardware is recommended to ensure reliable operation and maintain proper alignment throughout the service life of the equipment.
Can I replace only the mounting bracket?
Yes, provided the replacement bracket matches the original dimensions, load capacity and mounting configuration. If the application has changed, it is advisable to evaluate the complete gas spring installation before selecting a replacement bracket.
Do Newtone mounting brackets fit gas springs from other manufacturers?
In many cases, yes. Our engineering team can evaluate the dimensions and mounting configuration of existing gas springs and recommend compatible mounting brackets, regardless of the original gas spring manufacturer.
What information is required to request a quotation?
Helpful information includes the gas spring dimensions, cylinder diameter, thread size, preferred bracket type, installation drawings, photographs and any available CAD models. If complete technical information is not available, our engineering team can often recommend a suitable solution based on the application details provided.
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Let’s Find the Right Gas Spring Mounting Bracket for Your Application
Selecting the correct gas spring mounting bracket is an important part of designing a reliable motion control system. The right bracket should not only fit the gas spring but also match the installation geometry, operating conditions and long-term performance requirements of the equipment.
Whether you are developing a new OEM product, replacing an existing gas strut mounting bracket or designing a complete gas spring installation, our engineering team is ready to help. By evaluating the application as a complete system, we can recommend the most suitable mounting brackets, gas springs and installation accessories for dependable operation.
You are welcome to send us your technical drawings, CAD models, photographs, dimensions or existing samples. Based on this information, our engineers can recommend the most appropriate gas spring mounting brackets, stainless steel mounting brackets, gas strut mounting brackets and compatible motion control components for your project.
Need Engineering Assistance?
Contact Newtone Gas Springs for technical support, product selection or a quotation tailored to your application. From standard mounting brackets to fully customised OEM solutions, we help manufacturers build safer, more reliable and longer-lasting motion control systems.
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